Project Capabilities

Turnkey Automation Project Capabilities

INCON Automation provides complete turnkey solutions for DCS, PLC, SCADA and HMI architecture — delivering total integrated solutions from Level 1 field instrumentation to Level 3 plant management, with vendor-independent engineering.

Level 1
Field Level
Sensors, actuators, field instruments and cabling
Level 2
Control Level
PLC, DCS, MCC, PCC, VFD panels and I/O systems
Level 2.5
Supervisory Level
SCADA, HMI, operator stations and alarm systems
Level 3
Plant Management
Historian, reporting, MES integration and analytics

Schneider automation project capability: As an Authorised Schneider System Integrator, INCON Automation can support Schneider PLC, drive, Modbus communication and panel automation requirements across turnkey industrial projects.

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Project Scope

End-to-End Engineering Capabilities

Every project deliverable — from the first design document to the final as-built drawing and handover training.

Electrical Design

  • Preparation of electrical load list
  • Conduit and cable tray layout design for power cabling
  • Power supply requirement estimation and load balancing
  • Design and manufacturing of intelligent MCC / PCC panels
  • Earthing and lightning protection layout
  • Single-line diagram (SLD) preparation

Automation Design

  • Panel general arrangement (GA) diagrams
  • Control panel wiring and schematic diagrams
  • Bill of material preparation and procurement support
  • Hook-up diagrams for field instruments
  • Logic and sequence diagrams
  • Termination and cable layout schedules

Instrumentation Design

  • Basic design and process data review
  • Instrument design specifications and datasheets
  • Selection, procurement and factory inspection
  • Field installation and loop calibration
  • SAMA diagrams, loop diagrams and hook-up drawings
  • Instrument index and tag register

Logic Development & Implementation

  • PLC program development using standard function blocks (FBs) and ladder diagrams (LDs)
  • HMI and SCADA graphics design and animation
  • SCADA report generation and historian configuration
  • DCS loop configuration and faceplates
  • Factory acceptance testing (FAT) support
  • Site acceptance testing (SAT) and commissioning

Project Documentation

  • Instrument data sheets and technical submittals
  • Installation procedures and work method statements
  • Testing and commissioning procedures
  • Operation and maintenance manuals
  • Hardware PDF submittals for client approval
  • As-built drawings and final handover documentation

Support & After-Sales

  • Operator and maintenance team training
  • Off-site remote technical support
  • On-site post-commissioning support
  • Annual maintenance contract (AMC) services
  • PLC / SCADA programme backup and version control
  • Skilled manpower supply for plant operations
Application Areas

Projects Across Key Industrial Sectors

Practical project experience in a variety of demanding process environments.

Wastewater Treatment Plant Automation Project by INCON Automation
Application Area

Wastewater Treatment Plant Automation

PLC-based control of pumps, blowers, dosing, aeration and filtration processes with SCADA visualisation and remote monitoring for municipal and industrial WTP/STP/ETP applications.

Food Industry Automation Project
Application Area

Food Industry Washing & Recipe Systems

Automated CIP washing sequences, recipe management systems and batch production control with full audit trail, operator access control and HMI-based workflow for food and beverage processing plants.

Machine Automation Project
Application Area

Machine Automation & Motion Control

PLC-based machine control, servo and stepper integration, safety relay wiring, operator panel design and HMI interfaces for OEM machinery manufacturers and production system integrators.

Oil Refinery and Tank Farm Management Automation
Application Area

Oil Refinery & Tank Farm Management

Automation for oil storage and tank farm management — level measurement, pump control, custody transfer, overfill protection and SCADA-based inventory management for petroleum storage facilities.

Our Method

How We Deliver Automation Projects

A structured, disciplined project delivery methodology from requirement to handover.

01
Requirement Study & Scope Definition
02
Electrical & Instrumentation Design
03
Panel Engineering & Manufacturing
04
PLC / SCADA / HMI Development
05
FAT Testing & Documentation
06
Installation & Site Commissioning
07
Handover, Training & AMC

Ready to Start Your Automation Project?

Whether you need a single PLC programme or a complete turnkey automation system, INCON Automation's engineering team is ready to help.

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